In our industry, the biggest money waster is downtime. Nobody likes it, nobody wants it, but it exists and we have to deal with it. Just because we have to deal with it, however, doesn鈥檛 mean we can鈥檛 do everything in our power to minimize it.
Here are some common practices to extend the life of your hammers:
- Avoid large volumes of hardened steel at one time. Hardened steel is tougher on the hammers, so the more you do at once, the more it breaks down your hammers. To extend the life, expand your hardened steel throughout the day.
- Harden new hammers by running heavier material 亚博系列全平台入口 a period of time. Prepping your hammers with this method will increase their strength and helps the integrity of the hammer last longer.
- Install a new set of hammers in the center spots, harden them, then move them to the outside positions. Less material goes through the outside hammers than the center, so they don鈥檛 get hardened the way center positions do. Switch them out, then enjoy the benefits of hardened outside hammers.
- Inspecting hammers at the end of the day and adding little welds to lower spots. This technique is more hands-on. When you notice a dip in a hammer, go ahead and weld a little extra in to bring that spot back up. This keeps your hammer more even and prolongs how much those spots will break down.
- Invest in alloy hammers. They keep shape better by having harder key areas. It may cost more, but it will bring in a longer life 亚博系列全平台入口 your hammers. Longer life means less time switching them out.
- Work with manufacturers on the chemistry of your hammers. Hammers aren鈥檛 made the same, so what may work best 亚博系列全平台入口 one company may not work best 亚博系列全平台入口 another. Consider talking to your manufacturer to see if the chemical composition of your hammer is giving you the most bang 亚博系列全平台入口 your buck.
- Regular maintenance. Last but not least, take care of your hammers. With regular maintenance, you will see a longer life than if you just set them and 亚博系列全平台入口get them.
We hope that those common practices help you extend the life of your hammers. Clifton Steel can help with all of your shredder needs! Learn more about what we offer聽here, and聽reach out to a Clifton Steel representative聽to talk about if we can save downtime with our products.